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五大工具的整合应用

  • 课程类型:企业内训课
  • 培训天数:5天
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  • 课程编号:JLR1161741
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培训对象
质量、技术、生产等相关管理人员及工程师
课程简介

课程目标:

APQP/FMEA/PPAP/SPC/MSA五大工具能力提升。


授课形式:

知识讲解、案例分析讨论、角色演练、小组讨论、互动交流、游戏感悟、头脑风暴、强调学员参与。


课程大纲:

Curriculum outline:

 

<Advanced Product Quality Planning and control plan >  课程大纲(第2版)

主题/目标

Theme/objective

讲 师

lecturer

学 员

students

课程导入

Curriculum import

问题提出与小组组建

Problem raising and team building

自我介绍/分组

Introduce yourself/group

培训目标及要求

Training objectives and requirements

APQP基础知识

Basic knowledge of APQP

 质量从哪里来?

Where does the mass come from?

提问及回答老师问题

Ask and answer teacher's questions

 APQP的本质

The essence of the APQP

 APQP的关键问题

The key issue with APQP

 APQP的成功法则

APQP's rules for success

 项目开发主流程及关键节点

Main process and key nodes of project development

第一阶段:计划与确定项目

Phase 1: planning and identifying projects

立项阶段必须解决的三大问题

Three major problems must be solved in the project establishment stage

 

顾客呼声与内外部输入

Customer voice with internal and external input

 

制造可行性评估

Manufacturing feasibility assessment

 

三大目标、三大初始条件及保证计划

Three objectives, three initial conditions and assurance plans

 

三大问题剖析及整合性思考

Three problems analysis and integration thinking

 

第二阶段:产品设计与开发

Stage 2: product design and development

产品设计的基本问题

Basic issues in product design

功能与结构设计

Functional and structural design

提问及回答老师问题

Ask and answer teacher's questions

尺寸与公差设计

Dimension and tolerance design

材料与配方设计

Material and formula design

产品设计要考虑的三个方面

There are three aspects to consider in product design

DFMEA

DFA/M

关键产品特性确定

Identification of key product characteristics

设计评审、验证与确认的策划与实施

Planning and implementation of design review, verification and validation

三者的区别与联系

The difference and connection of the three

开发DVP

The development of DVP

 硬件设施的同步考虑

Synchronization considerations for hardware facilities

(新)设施设备清单

List of (new) facilities and equipment

(新)工装/检具清单

(new) tooling/fixture list

供应商的同步开发

Synchronous development of suppliers

BOM到选点

From BOM to select point

第三阶段:过程设计与开发

Stage 3: process design and development

过程设计:5M的通盘考量

Process design: 5M overall consideration

layout设计与评估

Layout design and evaluation

提问及回答老师问题

Ask and answer teacher's questions

过程FMEA与过程系统风险

Process FMEA and process system risk

过程流程图

Process flow chart

特殊特性矩阵

Special characteristic matrix

过程FMEA

Process FMEA

关键控制特性

Key control characteristic

工艺改善计划实施与评估

Implement and evaluate process improvement plan

OTS样件与有效生产控制计划

OTS sample and effective production control plan

制造与检验规范的策划与实施

Planning and implementation of manufacturing and inspection specifications

包装标准与物流策划

Packaging standards and logistics planning

第四阶段:产品和过程确认

Stage 4: product and process validation

有效生产的策划与实施

Effective production planning and implementation

 

提问及回答老师问题

Ask and answer teacher's questions

如何通过有效生产验证

How to pass effective production verification

过程能力  

Process capability

测量系统  

Measurement system

生产节拍

Production of the beat

质量目标

Quality objectives

设计目标

Design goals

可靠性目标

Reliability target

包装规范

Packing specification

作业指导书

Operating instruction

先期策划总结与量产控制计划

Advance planning summary and mass production control plan

 

案例研究4

Case study 4

第五阶段:反馈、评定和纠正措施

Stage 5: feedback, evaluation and corrective actions

初期流动管理与早期遏制

Early flow management and early containment

提问及回答老师问题

Ask and answer teacher's questions

制造过程审核与持续改进

Manufacturing process audit and continuous improvement

普通原因的研究与过程能力提升

Common cause research and process capability improvement

制造过程审核与流程改进

Manufacturing process audit and process improvement

 顾客反馈的快速响应

Quick response to customer feedback

课程小结:

Curriculum summary:

PDCA循环与同步技术的应用

Application of PDCA cycle and synchronization technology

内容小结

Contents summary

课程回顾

Curriculum review

回答学员问题及疑点澄清

Answer questions and clarification

课程应用

Curriculum application

辅导学员制订培训后的APQP改善计划

Coach trainees to develop APQP improvement plan after training

制订培训后的应用计划

Make application plan after training

应用过程中可能出现的问题及解决途径

Possible problems and solutions in the application process

 

<FMEA>培训大纲(最新草案版)

<FMEA>training outline (latest draft version)

主题/目标

Theme/objective

讲 师

lecture

学 员

students

FMEA概述

FMEA overview

FMEA起源

FMEA origin

FMEA哲学

FMEA philosophy

提问及回答老师问题

Ask and answer teacher's questions

FMEA起源及推广

FMEA origin and promotion

FMEA框架

FMEA framework

FMEA基本格式及其最新变化

FMEA basic format and its latest changes

DFMEA简介

DFMEA应用时机

DFMEA application timing

设计开发三种情形对比

Design and development of three cases of comparison

提问及回答老师问题

Ask and answer teacher's questions

基本步骤

Basic steps

新版DFMEA六步法

New DFMEA six-step method

案例简析

Case analysis

新版DFMEA简要剖析

New DFMEA brief analysis

PFMEA

启动   FMEA       之旅

Start a FMEA tour

定义范围

Define the scope

定义范围

讲师介绍

刘老师

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